{"title":"Door Blanks","description":"","products":[{"product_id":"44mm-fd30-plywood-fire-door-blank-2135mm-x-915mm-7-x-3","title":"44mm FD30 Plywood Fire-Rated Door Blank 2135mm x 915mm (7' x 3')","description":"\u003ch2\u003e\u003cstrong\u003eProduct Overview\u003c\/strong\u003e\u003c\/h2\u003e\u003cp\u003ePlywood Fire Door Blank with a 44mm core, rated to FD30, measuring 2135mm × 915mm. High-performance solid-core door blank designed for fire-rated door assemblies in commercial, residential and public buildings.\u003c\/p\u003e\u003cp\u003e\u003cbr\u003eManufactured with a multi-layer timber core faced with plywood for strength, rigidity and excellent surface stability under fire exposure. Provides a smooth, paintable or veneered surface ready for finishing, machining and glazing as required.\u003cbr\u003e\u003cbr\u003e\u003c\/p\u003e\u003cp\u003eFully tested to meet the performance requirements of its respective fire rating, ensuring safe installation in compliant fire door sets. Supplied in standard trade sheet sizes suitable for on-site cutting and bespoke joinery applications.\u003c\/p\u003e\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\u003ch2\u003eFeatures \u0026amp; Benefits\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eFire-rated performance\u003c\/strong\u003e: Independently tested and certified to meet FD30 fire resistance standards.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSolid core construction\u003c\/strong\u003e: Engineered multi-layer timber core provides excellent strength, durability and screw-holding capability.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePlywood faces\u003c\/strong\u003e: Offer a smooth, stable and versatile surface suitable for priming, veneering, or laminating.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDimensional stability\u003c\/strong\u003e: Resistant to warping or twisting during manufacture, installation, and service life.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachinable surface\u003c\/strong\u003e: Can be trimmed, rebated or glazed to specification while maintaining fire integrity (within approved limits).\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVersatile sizing\u003c\/strong\u003e: Supplied in standard 2135 × 915 mm (7' × 3') format for direct installation or custom fabrication.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\u003ch2\u003eApplications\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eInternal fire door sets\u003c\/strong\u003e: Suitable for use where a certified 30-minute fire resistance is required.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCommercial and public buildings\u003c\/strong\u003e: Ideal for offices, schools, hospitals, and other regulated premises.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eResidential installations\u003c\/strong\u003e: Commonly used in flats, hallways, and integral garages where Building Regulations require fire separation.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eJoinery and bespoke manufacture\u003c\/strong\u003e: Can be cut to size, veneered, or overlaid to match design requirements.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\u003ch2\u003eInstallation Guidance\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCertification\u003c\/strong\u003e: Always install as part of a tested and approved fire door assembly using compatible components (frames, seals, hinges, and hardware).\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePreparation\u003c\/strong\u003e: Cut and machine within approved tolerance limits to maintain certification.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSealing and finishing\u003c\/strong\u003e: Apply appropriate intumescent seals and approved finishes; avoid unprotected edges.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHardware compatibility\u003c\/strong\u003e: Fit with CE-marked or UKCA-marked fire-rated hardware only.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection\u003c\/strong\u003e: Verify markings and certification labels before installation.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\u003ch2\u003eCompliance \u0026amp; Performance\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eFire rating\u003c\/strong\u003e: FD30 (30 minutes) fire resistance, independently tested to BS 476: Part 22 or EN 1634-1.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCore material\u003c\/strong\u003e: Solid multi-layer timber composite core with plywood facing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSurface finish\u003c\/strong\u003e: Untreated plywood suitable for priming, veneering, or laminating.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDimensional stability\u003c\/strong\u003e: Tolerance-controlled for flatness and consistent thickness.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCertification\u003c\/strong\u003e: Supplied with test evidence and manufacturer certification for approved systems.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eImportant note\u003c\/strong\u003e: Fire door blanks must only be modified or installed by competent personnel in accordance with certification data.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e","brand":"Unbranded","offers":[{"title":"FD30 \/ 2135mm","offer_id":53771573493871,"sku":"4002040","price":193.19,"currency_code":"GBP","in_stock":false},{"title":"FD30 \/ 2440mm","offer_id":53771573526639,"sku":"4002041","price":247.19,"currency_code":"GBP","in_stock":false},{"title":"FD60 \/ 2135mm","offer_id":53771573559407,"sku":"4002042","price":277.19,"currency_code":"GBP","in_stock":false},{"title":"FD60 \/ 2440mm","offer_id":53771573592175,"sku":"4002043","price":301.19,"currency_code":"GBP","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0739\/9784\/4591\/files\/Plywood_Fire-Rated_Door_Blank_-_Photo_1.jpg?v=1783758856"}],"url":"https:\/\/supplyyard.co.uk\/collections\/door-blanks.oembed","provider":"Supply Yard","version":"1.0","type":"link"}